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A collaboration between:

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SOLVENT-FREE TRIPLEX MONO-MATERIAL

Toppan pouch-dummy

 

Circularity Meets High Performance

Developed through a partnership between Toyo Ink (artience Group), TOPPAN, Bostik, HIPER CAST GmbH, and Nordmeccanica, this innovative pouch delivers advanced functionality while supporting efficient recycling. It sets a new standard for flexible packaging by combining superior performance with genuine environmental responsibility.

 


 

Sustainable Design Highlights

✅ Over 90% mono-material construction using high-purity polypropylene (PP) to enhance recyclability and support closed-loop resource recovery

Solvent-free lamination utilizing advanced aliphatic adhesives, ensuring maximum safety for food and pharmaceutical applications while reducing environmental impact

Water-based gravure printing technology engineered to significantly minimize VOC emissions, supporting safer working environments and cleaner production

Retort-capable structure maintains product integrity and barrier performance during high-temperature sterilization, meeting rigorous quality and safety requirements

✅ Developed in full accordance with circular economy best practices—fully compatible with D4ACE and Ceflex guidelines to facilitate efficient recycling and future-proof packaging solutions

 


Physical Structure & Technical Layers

Layer Material - Function
Outer layer BOPP 20 μm - Surface printability and stiffness
Ink layer Water-based gravure inks - (Aquaecol)
Adhesive layer 1 SF-2KLF 760 / H330 - Solvent-free adhesive
Middle layer BOPP GL-RP 20 μm - Hih barrier (oxygen & aroma)
Adhesive layer 2 SF-2KLF 760 / H330 - Solvent-free adhesive
Inner layer (sealant) CPP LKW 60 μm - Heat sealable and retortable

 


Performance Properties

Barrier Protection: Utilizes a high-performance GL-RP middle film that delivers outstanding barrier to oxygen and moisture, ensuring lasting product freshness and extended shelf life in demanding applications.

Seal Strength: Engineered for maximum hot tack and superior seal integrity, this pouch minimizes the risk of leakage, even under rigorous filling and handling conditions, supporting product safety and process efficiency.

Retort Resistance: Specialized structure enables reliable performance in retort processing, withstanding temperatures up to 121°C for 30 minutes. This makes the pouch suitable for a wide range of sterilized or heat-treated food and medical applications.

Printability: Optimized surface is fully compatible with high-definition gravure printing on BOPP substrates, enabling vibrant, detailed graphics and clear branding to enhance consumer engagement at the point of sale.

Processability: Innovatively designed for industrial efficiency, the pouch can be laminated in a single pass on Nordmeccanica’s advanced solventless machinery, supporting streamlined production while maintaining consistent quality and environmental compliance.


 

Applications

This pouch is ideal for use in:

  • Ready-to-eat meals
  • Retortable sauces and soups
  • Shelf-stable baby food
  • Wet pet food

Get in touch with us for more details.


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